Slow Fatigue and Highly Delayed Yielding via Shear Banding in Oscillatory Shear
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Slow Fatigue and Highly Delayed Yielding via Shear Banding in Oscillatory Shear James O. Cochran , Grace L. Callaghan , Miles J. G. Caven, and Suzanne M. Fielding Department of Physics, Durham University, Science Laboratories, South Road, Durham DH1 3LE, United Kingdom (Received 21 November 2022; revised 21 November 2023; accepted 15 March 2024; published 17 April 2024) We study theoretically the dynamical process of yielding in cyclically sheared amorphous materials, within a thermal elastoplastic model and the soft glassy rheology model. Within both models we find aninitially slow accumulation, over many cycles after the inception of shear, of low levels of damage in the form strain heterogeneity across the sample. This slow fatigue then suddenly gives way to catastrophic yielding and material failure. Strong strain localization in the form of shear banding is key to the failuremechanism. We characterize in detail the dependence of the number of cycles N /C3before failure on the amplitude of imposed strain, the working temperature, and the degree to which the sample is annealed prior to shear. We discuss our finding with reference to existing experiments and particle simulations, andsuggest new ones to test our predictions. DOI: 10.1103/PhysRevLett.132.168202 Amorphous materials [1–3]include soft solids such as emulsions, colloids, gels, and granular materials, and harder metallic and molecular glasses. Unlike crystallinesolids, they lack order in the arrangement of their con- stituent microstructures (droplets, grains, etc.). Under- standing their rheological properties is thus a majorchallenge. Typically, they behave elastically at low loads then yield plastically at larger loads. Much effort has been devoted to understanding the dynamics of yielding follow-ing the imposition of a shear stress σor strain rate ˙γ, which is held constant after switch-on. This often involves the formation of shear bands [4], which can slowly heal away to leave homogeneous flow in complex fluids [5–15], or trigger catastrophic failure in solids [16,17] . In many applications, however, materials are subject to a cyclically repeating deformation or load. Cyclic shear is also impor- tant fundamentally in revealing key fingerprints of a material ’s nonlinear rheology, with large amplitude oscil- latory shear intensely studied [18–34]. The response of an amorphous material to an oscillatory shear strain depends strongly on the strain amplitude γ 0 relative to a threshold γc[35–55].F o r γ0<γc, a material typically settles into deep regions of its energy landscape, showing reversible response from cycle to cycle (aftermany cycles), via an absorbing state transition. The number of cycles to settle, however, diverges as γ 0→γ?c.F o r γ0>γc, a material instead yields into a state of higherenergy that is chaotically irreversible from cycle to cycle, and often shear banded [32,33,55 –57]. Indeed, the process of repeatedly straining or loading a material over many cycles typically leads to the gradual accumulation of microstructural damage. While the earlysignatures of such fatigue are often difficult to detect, its slow buildup can eventually undermine material stability and precipitate catastrophic failure. Understanding theaccumulation of microstructural fatigue and identifying the microscopic precursors that prefigure failure is thus central to the prediction of material stability and lifetime,and the development of strategies to improve them. In hard materials, the buildup of microstructural damage is often interpreted in terms of the formation of micro- cracks. Far less well understood in soft materials, it remains the topic of intense study, as recently reviewed [58]. Colloidal gels in oscillatory stress [59–61]display an intricate, multistage yielding process in which the sample remains solidlike for many cycles, before slipping at therheometer wall, then forming coexisting solid-fluid bulk shear bands and finally fully fluidizing [61]. The number of cycles before yielding increases dramatically at low stressamplitudes [60,61] . Particle [62] and fiber bundle [63] simulations likewise show increasing yielding delay with decreasing cyclic load amplitude. Metallic glass simula-tions show an increasing number of cycles to shear band formation with decreasing γ 0[64]. Particle simulations [36,38] and experiments on colloidal glass [47] show a number of strain cycles to attain a yielded steady state diverging as γ0→γ?c. Despite this rapid experimental progress, the dynamics of yielding in cyclic shear remains poorly understoodtheoretically. An insightful recent study of athermal mate- rials captured delayed yielding after a number of cycles that increases at low strain amplitude [65]. In being mean field,Published by the American Physical Society under the terms of theCreative Commons Attribution 4.0 International license. Further distribution of this work must maintain attribution to the author(s) and the published article ’s title, journal citation, and DOI.PHYSICAL REVIEW LETTERS 132, 168202 (2024) Editors' Suggestion 0031-9007 =24=132(16) =168202(7) 168202-1 Published by the American Physical Societyhowever, this work necessarily neglects the development of damage in the form of strain heterogeneity and shear bandsthat are key to understanding yielding. In this Letter, we study theoretically the yielding of amorphous materials in oscillatory shear strain. Our con-tributions are fourfold. First, we predict a slow accumu-lation, over many cycles, of initially low levels of damagein the form of strain heterogeneity across the sample. Second, we show that this early fatigue later gives way to catastrophic material failure, after a number of cycles N /C3. Third, we show that the formation of shear bands is key tothe failure mechanism, as seen experimentally. Finally, we characterize the dependence of N /C3on the strain amplitude γ0, the working temperature T, and the degree of sample annealing prior to shear. Models. —To gain confidence that our predictions are generic across a wide range of amorphous materials,independent of specific constitutive modeling assumptions,we study numerically two different widely used models ofelastoplastic rheology: the soft glassy rheology (SGR) model [66] and a thermal elastoplastic (TEP) model [1]. The SGR model comprises an ensemble of elastoplastic elements, each corresponding to a mesoscopic region of material large enough to admit a local continuum shear strain land stress Gl, with modulus G. Under an imposed shear rate ˙γ, any element strains at rate ˙l?˙γ. Elemental stresses are, however, intermittently released via local plastic yielding events, occurring stochastically at rate r?τ ?1 0minf1;exp???E?1 2Gl2?=T/C138g, with τ0a micro- scopic attempt time, Ea local energy barrier, and T temperature. Upon yielding, any element resets its strain, l→0, and selects a new yield energy from a distribution ρ?E??exp??E=T g?=Tg. The model captures a glass transition at temperature T?Tgand predicts rheological aging at low loads in its glass phase, Tscopic elastoplastic stress σis the average of the elemental stresses. The total stress Σ?σ?η˙γincludes a Newtonian contribution of viscosity η. The TEP model is defined likewise, except each element has the same yield energy E, and after yielding selects its newlfrom a Gaussian of width lh. Both models thus combine the basic ingredients of elastic deformation punctuated by plastic rearrangements and stress propaga- tion. But whereas SGR incorporates disorder in thematerial ’s energy landscape via ρ?E?to capture glassy behavior, yet neglects frustrated local stresses, the TEP model conversely neglects glassiness, but captures frus- trated local stresses via the posthop ldistribution. To capture catastrophic yielding, it is crucial to allow for strain localization and shear banding. Accordingly, in each model the elastoplastic elements are arranged across S streamlines stacked in the flow gradient direction y, with M elements per streamline. The imposed shear rate, averaged across streamlines, is ?˙γ?t?. The local shear rate can, however, vary across streamlines: at uniform total stressΣin creeping flow we have Σ?t??σ?y; t??η˙γ?y; t?? ?σ?t??η?˙γ?t?, with ya streamline ’s flow gradient coordi- nate. After any local yielding event with stress drop of magnitude Δlwe furthermore pick three random elements on each neighboring streamline and adjust theirl→l?wΔl??1;?2;?1?. We thus implement 1D Eshelby stress propagation [67] and stress diffusion [68], which are key to shear banding. Protocol. —We study oscillatory shear strain ?γ ?t?? γ0sin?ωt?, imposed for all times t>0. Prior to shear, the sample is prepared via ageing or annealing. Within SGR, we perform a sudden deep quench at time t??tw from infinite temperature to a working temperature Tin the glass phase, then age the sample for a waiting time tw. Within TEP, we first equilibrate the sample to a temperature T0, then suddenly at time t?0quench to a working temperature Tcorresponds to better annealing. About an initially uniform state, tiny levels of hetero- geneity are seeded naturally via MandSbeing finite. In SGR we also test the effect of adding a small initial pertur- bation to the well depths E→E?1?δcos2πy?. That we observe the same physics in both cases shows that ourresults are robust to small initial randomicity. In response to the imposed strain, we measure the shear stress Σ?t?and report its root mean square Σ rmsover each cycle vs cycle number N. We also define the degree of shear banding Δ˙γ?t?via the standard deviation of the strain rate across streamlines, normalized by ˙γ0?γ0ω, and report its mean over each cycle, hΔ˙γi?N?. When this quantity is high, the strain rate profile is significantly shear banded acrossthe flow gradient direction. Parameters. —Both models have as parameters the mean local yield energy hEi, attempt time τ 0, temperature T, number of streamlines S, elements per streamline M, Newtonian viscosity η, and stress diffusion w. The degree of annealing is prescribed by the waiting time tw(SGR) or prequench temperature T0(TEP). The imposed shear has amplitude γ0and frequency ω. We choose units τ0?1,G?1,hEi?1. We set η?0.05,w?0.05, lh?0.05,δ?0.01, suited to the Newtonian viscosity, stress diffusivity, and initial heterogeneity being small. We set the numerical parameters S?25,M?10 000 , having checked for robustness to variations in these. For computa- tional efficiency, we set ω?0.1in SGR, but checked that our findings also hold for ω?0.01. In TEP we set ω?0.01. We then explore yielding as a function of strain amplitude γ0, working temperature T, and degree of annealing before shear. SGR results. —The key physics that we report is exem- plified by Figs. 1(a) and1(b). These show that yielding comprises two distinct stages as a function of cyclenumber N. In the first stage, the sample remains nearly homogeneous, with only low level material fatigue (small strain heterogeneity hΔ˙γi) slowly accumulating from cyclePHYSICAL REVIEW LETTERS 132, 168202 (2024) 168202-2to cycle, and the stress remaining high. After a delay that increases dramatically with decreasing imposed strainamplitude γ 0in curve sets left to right, a second stage ensues: the stress drops quickly, the strain becomes highlylocalized into shear bands, and the sample fails cata-strophically. To quantify the delay during which fatigue slowly accumulates before the sample catastrophically fails, wedefine the cycle at failure N /C3as that in which Σrmsfirst falls below1 2?Σmax?Σmin?, where ΣmaxandΣminare the global maximum and minimum of Σrmsversus N[69]. We further define the magnitude of yielding via the normalized stressdropΔΣ??Σ max?Σmin?=ΣSS, where ΣSSis the steady state stress as N→∞, and the extent to which strain becomes localized via the final degree of shear bandinghΔ˙γi f?limN→∞hΔ˙γi?N?. These three quantities are plot- ted vs γ0in Figs. 1(c)–1(e). Clearly apparent is a transition at strain amplitude γ0?γc≈1.4, below which the stress drop ΔΣand degree of strain localization hΔ˙γifbecome negligible: for γ0<γc, no appreciable yielding occurs. For γ0>γc, we see a range ofγ0, increasing with increasing tw, over which yielding is both strongly apparent and heavily delayed. The delayincreases dramatically with decreasing γ 0, although N/C3 shows no apparent divergence over the window of strains for which yielding is appreciable. The dependence of yielding on the degree of ageing prior to shear, tw, is further explored in Fig. 2. Panels (a) and (b) again reveal the two stage yielding just described, withcurve sets left to right showing a longer delay withincreasing t w, with N/C3?tαw(panel c). Importantly, there- fore, ultra annealed samples tw→∞are predicted to show an indefinite delay before suddenly failing. So far, we have characterized the dependence of yielding on the strain amplitude γ0and waiting time twseparately. Its dependence on both parameters is summarized in Fig. 3. Importantly, these color maps suggest the possibility of long delayed (large N/C3) and catastrophic (large ΔΣ) yielding even at large strain amplitudes, provided thesample age prior to shear is large enough. The strain γ 0 at yielding onset in panel (b) roughly coincides with the end of the linear regime, in which the viscoelastic spectra G0 andG00are constant functions of γ0[33].(a) rms(c) (b) (d) (e) FIG. 1. SGR model. (a) Root mean square stress and (b) mean degree of shear banding over each cycle versus cycle number N for strain amplitudes γ0?1.00;1.25;…;2.75in curve sets with drops in (a) and rises in (b) right to left. Each curve within a set corresponds to a different random initial condition. tw?107, T?0.3. (c) Cycle number at failure N/C3, (d) magnitude of stress dropΔΣ, and (e) final degree of shear banding h˙γifvs strain amplitude γ0for waiting times tw?102;103;…;107in curves bottom to top. Panel (c) only shows samples with ΔΣ>0.1.N/C3, ΔΣ,h˙γifaveraged over initial condition.(a) (b)rms(c) (d) (e) FIG. 2. SGR model. (a) Root mean square stress and (b) mean degree of shear banding over each cycle as a function of cycle number Nfor waiting time tw?101;102;…;107in curve sets with drops in (a) and rises in (b) left to right. γ0?1.5,T?0.3. (c) Cycle number at failure N/C3, (d) magnitude of stress drop ΔΣ, and (e) final degree of shear banding h˙γifvs waiting time, tw. Strain amplitude γ0?1.125;1.250;1.375;…;2.250 in curves blue to orange, i.e., top to bottom in (c), bottom to top at right of(d), and with γ 0?1.125;1.25…1.375bottom up and 1.5,...2.25 top down in (e). Panel (c) only shows cases for which ΔΣ>0.1. (a) (b) FIG. 3. SGR model. (a) cycle number at failure N/C3and (b) stress dropΔΣas a function of waiting time twand strain amplitude γ0. In the white region, no yielding occurs.PHYSICAL REVIEW LETTERS 132, 168202 (2024) 168202-3TEP results. —We now show the same physics to obtain in the TEP model, thereby increasing confidence that it willbe generic across many amorphous materials. Figures 4(a), 4(b), and 5(a)–5(d) again show a two-stage yielding process, with strain heterogeneity slowly accumulatingand the stress barely declining, before catastrophic failurein which the stress suddenly drops and shear bands form.The number of cycles N /C3before failure again increases dramatically with decreasing imposed strain γ0, as seen for several prequench temperatures T0in Fig. 4(c)and working temperatures Tin (d). An interesting difference between TEP and SGR is also apparent. In SGR, recall that N/C3 increases rapidly with decreasing γ0, but with no apparent divergence before the magnitude of yielding becomesnegligible [Figs. 1(c)–1(e)]. In TEP, N /C3diverges at a nonzero γ0for which yielding is still strongly apparent [Figs. 4(c)–4(d)]. Whether this constitutes a fundamental difference between the models or is simply due to our TEPresults being for lower Tand stronger annealing than are computationally accessible in SGR is unclear. We now consider the way in which yielding depends in TEP on the degree to which the sample is annealed prior toshear. In Fig. 5(a)and5(b), a collection of yielding curves for decreasing annealing temperature T 0in curves left to right demonstrates a dramatically increasing delay before yielding with increasing sample annealing (lower T0). The number of cycles before yielding is fit to the Boltzmannform N /C3?Aexp?B=T 0?in Fig. 5(e). Ultra annealedsamples ( T0→0) are thus predicted in TEP to show indefinitely delayed yielding N/C3→∞, in close analogy with the corresponding limit tw→∞in SGR. We explore finally the dependence of yielding on working temperature Tin TEP. A collection of yielding curves left to right in Figs. 5(c) and 5(d) shows a dramatically increasing delay before yielding with decreas-ingT. The number of cycles before yielding is fit to the Boltzmann form N /C3?Aexp?B=T?in Fig. 5(f). Accor- dingly, then, TEP predicts infinitely delayed yielding in theathermal limit of zero working temperature T→0at fixed strain amplitude γ 0and prequench temperature T0. Conclusions. —We have shown the yielding of amor- phous materials in oscillatory shear to comprise a two-stageprocess. The first is one of slow fatigue, in which low levelsof strain heterogeneity gradually accumulate from cycle tocycle. In the second, the stress drops precipitously and thestrain strongly localizes into shear bands, leading to cata-strophic material failure. The number of cycles N /C3before failure increases dramatically with decreasing imposedstrain amplitude and increasing annealing. Finally, N /C3 diverges in the limit of zero working temperature T→0, showing that a small nonzero temperature is indispensableto ultra-delayed yielding. In future, it would be interesting to consider how the slow fatigue and catastrophic failure studied here ( “intercycle(a) rms (b) (d)(c) FIG. 4. TEP model. (a) Root mean square stress and (b) mean degree of shear banding over each cycle as a function of cyclenumber Nfor strain amplitudes γ 0?0.90;0.95;…;1.50in curve sets with drops in (a) and rises in (b) right to left. T0?0.01, T?0.007. Cycle number at yielding N/C3vs strain amplitude γ0 for (c) prequench temperatures T0?0.001;0.002;…;0.010 in curves right to left at working temperature T?0.001 and (d) working temperatures T?0.001;0.002;…;0.010in curves right to left at prequench temperature T0?0.01. Solid lines in (c)+(d) are fits to N/C3?A=?γ0?γc?. Insets show γc(symbols) fit (lines) to (c) γc?B?C?????T0pand (d) γc?DT?E.(a)rms (b)(c) (d)(e) (f) FIG. 5. TEP model. (a) Root mean square stress and (b) mean degree of shear banding over each cycle as a function of cyclenumber Nfor prequench temperatures T 0?0.001;0.002;…; 0.010in curves with drops in (a),(c) and rises in (b),(d) right to left.γ0?1.15,T?0.001. (c)+(d) Counterpart curves for work- ing temperatures T?0.001;0.002;…;0.010in curves turquoise to magenta. γ0?1.05,T0?0.01. (e) Cycle number at yielding N/C3vs prequench temperature T0for strain amplitudes γ0?1.10, 1.15, 1.17, 1.20, 1.22 in curves downward. T?0.001. Solid lines: fits to N/C3?AeB=T 0. (f)N/C3vs working temperature Tfor γ0?1.00, 1.05, 1.07, 1.10, 1.15 in curves downward. T0?0.01. Solid lines: fits to N/C3?CeD=T.PHYSICAL REVIEW LETTERS 132, 168202 (2024) 168202-4yielding, ”over many cycles) relates to the alternating “intracycle ”yielding (with shear banding formation) and resolidification (with rehealing to homogeneous shear) thatarises in yield stress fluids once a state has been attained that is invariant from cycle to cycle [28,29,32,33] .A n o t h e r important challenge is to reconcile our divergent N /C3in the athermal limit T→0with a finite N/C3atT?0in the mean field study of Ref. [65], which neglects banding. It would also be interesting to model yielding in oscillatory shear stress, as studied experimentally [59–61]. Indeed, any fundamental similarities and differences between delayed yielding in oscillatory shear and other protocols such as creep should also be considered. A fuller exploration of thedistinction between ductile and brittle yielding is also warranted [70]. Our predictions are directly testable experimentally. Bulk rheological measurements of the cycle-to-cycle stress can be compared with Figs. 1(a),1(d),2(a),2(d),3(b),4(a), 5(a), and 5(c). From these stress measurements, the number of cycles to failure N /C3can be extracted and compared with Figs. 1(c),2(c),3(a),4(c),4(d),5(e), and 5(f). Ultrasound imaging can be used to measure the velocity field [71], from which the cycle-to-cycle degree of shear banding Δ˙γ can be extracted as prescribed on p2 and compared with our Figs. 1(b),1(f),2(b),2(f),4(b),5(b), and 5(d). 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